ComAp: Reducing CO₂ Emissions by 2.5 Tons Per Year
Production Method
Dry-press
Realization Time
14 weeks
In collaboration with Czech technology company ComAp, we redesigned the IG1000 packaging by replacing plastic foam insert to achieve reusability and reduce CO₂ emissions.
In the past, ComAp used fossil-based plastic foam inserts to pack their products. However, this material is not widely recyclable, carries a high CO₂ footprint, and does not align with circular economy principles or long-term ESG commitments.
To protect the IG1000, a moulded pulp tray was developed to precisely match the shape of the control system. The raw material is 100% recycled cardboard processed on a conventional line with additional after-press for smoother finish.
Within 14 weeks, the project moved from design to approved mass production. With predicted production of 11,700 units per year, the new packaging solution will reduce plastic waste by 675.7 kg annually.
of CO₂ emissions saved per year
of plastic saved per year
produced per year
recyclable material
Today, the IG1000 is shipped in packaging designed to protect both the product and the environment. The solution contributes to ComAp’s ESG goals while maintaining the same level of functionality and reliability.
Reach out by phone or email. We’d be happy to discuss custom packaging options with you.
